By Norman D. Stevens
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Extra info for A Gathering of Spoons: The Design Gallery of the World's Most Stunning Wooden Art Spoons
Com/ saddle Rein in the bridle joint For a typical bridle joint, you cut the mortise depth to match the width of the mating piece. But with rails of different widths, and grooves for panels in the lower doors, the dimensions of the joints on the case doors vary. The simple way to handle this: Use the workpieces themselves to set up the joinery cuts. For example, using a grooved bottom rail (II) as a gauge, set the blade height [Photo K]. Clamp a lower stile (GG) to a saddle jig, position the rip fence so the blade cuts away only material inside the groove, and make a pass with each face against the jig [Photo L].
If you must shim the base, do not round over its ends or edges. Instead, use quarter-round molding after installing the cases to conceal any gap. For carpeted floors: Install the base over the carpet, screwing it down every 6" along its length with two rows of panhead screws and fender washers. Most carpets should spring up enough to conceal small gaps created by the shims. Glue up the base (MM) [Exploded View]. Round over the front edge and ends, and rout a recess to fit the turntable. Secure the base to the floor, centered on the doorway.
Cut to size the face-frame stiles and rails (C, D, E, F). Transfer the locations of the five lower shelves (B) to a stile [Photo A], then transfer those marks to the three other stiles. Pocket-hole screw and glue two face frames together aligning the tops of the rails with the marks. Bevel-rip the left stile for the right side case at 30° [Photo B]. Cut #20 biscuit slots in each face frame, registering the joiner fence on the inside edges of the stiles (C) and the inside faces of the case sides (A).
A Gathering of Spoons: The Design Gallery of the World's Most Stunning Wooden Art Spoons by Norman D. Stevens